Precision Resin Coated Sands for Critical Foundry Applications
A venture by practicing foundry personnel — two decades of expertise in shell core and mould making for the most demanding casting applications.
Resin Coated Sand
Exclusive RCS grades engineered for critical applications, with lower expansion grades to prevent veining defects in shell cores and moulds.
Anti-Veining Solutions
Authorized distributor of Prince Minerals LLC, USA — proven compound eliminating veining defects in complex ferrous and non-ferrous castings.
Special Purpose Sands
Chromite, ceramic, and high-strength low-density sands for specialized applications including binder-jet 3D sand printing.
Two decades of foundry expertise, engineered into every grain
Samarth Metallurgicals combines hands-on foundry experience with state-of-the-art resin coating technology. Founded by practicing foundry personnel, our team understands the critical demands of shell core and mould making — from base sand selection to resin chemistry to process optimization.
As part of the Samarth Magna Group, we specialize in promoting innovative products, concepts, and services in foundry process and technology. Our in-house foundry enables real-world performance testing before every delivery — results your production line can count on.
Our customer base spans major casting manufacturers across India, supplying solutions for automotive, heavy engineering, and precision casting applications.
Built by foundry people, for foundry people
Our technical depth spans the entire shell sand value chain — raw material sourcing, coating process, and foundry performance validation.
In-House Testing
Our own foundry enables real-world performance testing of every sand grade before delivery — results you can trust, not just lab numbers.
Technical Expertise
Deep knowledge across base sands, resins, minerals, and foundry processes — with dedicated resources for complex defect prevention.
Warm & Hot Coating
Equipped with both warm coating and hot coating processes — combined capacity exceeding 5,000 MT per month for reliable supply.
Sand Reclamation
State-of-the-art infrastructure for sustainable waste sand reclamation — reducing environmental impact and material costs.
From a single grain to a defect-free casting
Every batch of Samarth sand goes through the same five controlled steps. Scroll through the journey.
Step 01 · Base sand
It starts with the grain.
Washed, AFS-graded silica — purity, grain shape, and fineness number verified in our own lab before anything is coated. A weak grain makes a weak core; we reject it here.
Step 02 · Resin coating
Every grain, evenly wrapped.
Warm and hot coating processes apply a precise resin film around each grain — coverage, flowability and cure profile tuned to your application. Combined capacity exceeding 5,000 MT a month.
Step 03 · Shell core
Shot, cured, inspected.
Coated sand shoots into the core box and cures into a thin, strong shell — complex geometries, thin walls, and tight tolerances that green sand simply cannot hold.
Step 04 · The pour
1,400°C. The shell must hold.
Molten metal meets the core. Controlled thermal expansion, low gas evolution, no veining — this is the moment where premium sand pays for itself, casting after casting.
Step 05 · The result
Clean knockout. Zero veining.
Smooth finish, dimensional accuracy, defect-free internals — validated in our own foundry before the sand ever reaches yours. That is the Samarth standard.
Complete shell sand solutions for every foundry challenge
From standard RCS grades to highly specialized sands — engineered for precision, consistency, and defect-free casting every time.
Resin Coated Sand
Exclusive RCS grades for critical applications. Lower expansion grades prevent veining defects. Complete shell sand solutions using warm and hot coating processes with combined capacity of 5,000+ MT/month.
Anti-Veining Compound
Distributed from Prince Minerals LLC, USA — proven compound for eliminating veining defects in complex ferrous and non-ferrous castings. Technical support for dosage optimization included.
Special Purpose Sands
Chromite sand, fused ceramic sand (from Prince Minerals LLC, USA), and high-strength low-density sands for specialized applications including binder-jet 3D sand printing.
Ready to solve your foundry defect challenges?
Our technical team works directly with your foundry to diagnose defects and engineer the right sand solution for your specific application.
Engineered for the most demanding applications
Complete Shell Sand Solutions
Our Resin Coated Sand grades are formulated from the ground up for critical applications. We control every variable — base sand quality, resin type, coating temperature, and cure profile — to deliver consistent, defect-free cores and moulds.
- Exclusive grades for complex geometries and thin-wall cores
- Lower expansion grades prevent veining and penetration defects
- Compatible with ferrous and non-ferrous casting applications
- Both warm coating and hot coating processes available
- 5,000+ MT/month combined production capacity
Anti-Veining Compound
As the authorized distributor of Prince Minerals LLC, USA, we supply their proven anti-veining compound — eliminating vein defects in foundries worldwide. Specially formulated for complex iron and steel castings where thermal expansion causes surface cracking.
- Prevents thermal expansion-induced vein defects
- Suitable for grey iron, ductile iron, and steel castings
- Compatible with all standard RCS grades
- Technical support for dosage and application optimization
- Directly imported from Prince Minerals LLC, USA
Special Purpose Sands
Where standard silica sand falls short, our specialty sand portfolio delivers the thermal, dimensional, and surface finish properties your application demands — sourced from globally recognized suppliers.
- Chromite sand for steel castings with high thermal demand
- Fused ceramic sand (Prince Minerals LLC, USA) for superior surface finish
- High-strength low-density sands for improved core strength
- Specialized grades engineered for binder-jet 3D sand printing
- Custom blends for unique application requirements
Cores Made with Samarth Coated Sand
Real castings from our customers — complex geometries, thin walls, and tight tolerances made possible with our sand solutions.
Awards & Recognition
Our commitment to quality, strategy, and people is recognized across the foundry industry.
Excellent Performance Award
Awarded by Indo Shell Cast for outstanding performance and consistent quality in resin coated sand supply over multiple years.
Best HR Practices Award
Recognized by TLC for exemplary human resource practices, people-centric operations, and a strong team culture in manufacturing.
Best Strategy Award
Awarded by TLC for strategic excellence in business growth, product development, and market positioning within the foundry sector.
Let's solve your foundry sand challenges
Our team of foundry specialists is ready to help diagnose your defects and recommend the right sand solution for your specific application.
Maharashtra, India