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Since 1995 · Samarth Magna Group

Built by Foundry People, for the Foundry Industry

Samarth Metallurgicals was founded by practicing foundry professionals who knew the gaps in the market firsthand — and set out to close them with better sand, better service, and relentless technical support.

Our Story

From foundry floors to industry leaders

Samarth Metallurgicals was established in 1995 as a venture by practicing foundry personnel — engineers who had spent years on the foundry floor understanding the real challenges of shell core and mould making. The company was founded to bridge the gap between what foundries needed and what the market offered: precision-engineered, defect-solving resin coated sands.

Today, Samarth Metallurgicals is part of the Samarth Magna Group of Industries — a group comprising 10 manufacturing units, over 400 employees, and ISO 9001:2015 certification across all facilities. Our group spans resin coated sands, lustrous carbon formers, foundry alloys and inoculants, exothermic sleeves, anti-veining compounds, and precision machined cast components.

Our division has grown to serve 80+ major casting manufacturers across automotive, heavy engineering, and precision casting applications — all while keeping the founding principle intact: every grade, every batch, tested in our own foundry before it reaches yours.

Our Leadership

The experts behind every grade

Sanjay Karkhanis
Technology & Foundry Process

Technology graduate from IIT Kanpur (Metallurgy). Three decades leading casting defect analysis, foundry process optimization, and resin coated sand development. Recognized expert panel member for the National Centre for Technical Services.

IIT Kanpur · Metallurgy
Sunil Battase
Chemical Technology & Quality

Graduate of UDCT Mumbai in Chemical Technology. Deep expertise in foundry sand binders, resin chemistry, and quality management. Has overseen Samarth's ISO certification operations since inception.

UDCT Mumbai · Chemical Tech
Samarth Magna Group

10 units. 400+ people. One quality standard.

Samarth Metallurgicals is one division of the larger Samarth Magna Group — a multi-product foundry supply group serving the Indian and international casting industry.

Division 01

Resin Coated Sand

Premium grades under the Samarth Coated Sand brand — our flagship division and founding product line.

Division 02

Lustrous Carbon Formers

For surface finish control in iron castings — reducing metal penetration and improving casting quality.

Division 03

Alloys & Inoculants

For ferrous foundry metallurgy — supporting controlled solidification and microstructure development.

Division 04

Exothermic Sleeves

Feeding and risering solutions — enabling sound castings with reduced metal consumption.

Division 05

Anti-Veining Compounds

Veinseal™ by Prince Minerals LLC, USA — the proven solution for thermal expansion-induced vein defects.

Division 06

Shell-Moulded Components

Machined cast parts for automotive OEMs — precision components manufactured to drawing specification.

Division 07

Medium-Range Components

Machined cast parts for non-automotive manufacturers — engineering components with full quality traceability.

Why We're Different

Six pillars that define Samarth quality

Casting Defect Expertise

We diagnose before we prescribe. Deep understanding of root causes means solutions that actually work.

Sand Processing Mastery

Thermal reclamation, segregation, and precise coating control — we own the full process.

Premium Raw Materials

Base sands, resins, and additives from internationally recognised sources only.

Manufacturing Flexibility

Custom grades, short lead times, batch traceability — we adapt to your production reality.

In-House Foundry Testing

Every grade is validated in our own foundry before delivery. Lab numbers backed by real pour results.

Vibrant Workforce

Average tenure exceeding 20 years. Zero labor disputes. Knowledge transfer embedded in culture.

Our Facility

Where precision meets scale

Our manufacturing facility at Hatkanangale, Kolhapur is equipped with both warm coating and hot coating lines — enabling us to formulate precisely for different application temperatures and resin chemistries.

We operate state-of-the-art thermal sand reclamation infrastructure, reducing dependency on virgin sand and enabling a more sustainable, consistent supply chain. Reclaimed sand constitutes up to 60% of input volume, ensuring smooth supply continuity.

Combined production capacity exceeds 50,000 MT per year. Every batch carries full traceability — from raw material receipt through coating, testing, and dispatch.

50,000+
MT / Year Capacity
10
Manufacturing Units (group-wide)
400+
Employees (group-wide)
The Samarth Metallurgicals team
Our People · 400+ across the group
Our People

The team behind every batch

Behind 30 years of consistent quality is a vibrant workforce with an average tenure exceeding 20 years — and a record of zero labour disputes. Experience doesn't walk out the door here; it compounds.

That continuity is the backbone of our knowledge transfer: process expertise, casting know-how, and quality discipline are embedded in the culture and passed from one generation of foundry people to the next.

Work With Us

Interested in partnering with us?

Our technical team works directly with your foundry to understand your application requirements and deliver the right sand solution — backed by real foundry test data.